Break the lug nuts loose on front
wheels (19mm socket).
Jack car up and use jack stands, Take
wheels off (or lift if one is available fig.1).
Take note of the cotter pin (fig.2).
You will need to take that out! Flatten the flared out ends with the
adjustable wrench or equivalent (fig.3). Remove cotter pin with a screw
driver or needle nose pliers (fig.4).
Remove the Nut retainer (fig.5)
Remove Retainer washer(fig.6)
Remove Nut (fig.8), this part is tricky
if you do not have an air gun. it is torque down very tightly. You may
want to put the wheel back on and take the center cap off to access the
nut. this will give you some leverage to break the nut loose using the
weight of the car. On (fig.9) you can see the tools I used, if one didn't
work then I used the other.
Take nut off (fig.10)
Remove washer under nut (fig.11).
Remove the Caliper, it has 2 bolts.
Both are 12mm (fig.12).
Make sure to hang the caliper correctly
as not to tear or bend the lines (fig.13).
Now move on to removing the strut
bolts, they use a 21mm sized nut and the head of the bolt is of the same
size (fig.14) there are 2 bolts per side per side.
Just give the bolt a hit with the
hammer until it pops out the other side (fig.15).
Now, Pry the steering knuckle and strut
housing apart. It's not too hard to do with a large wrench (fig.16).
Now is on to the fun stuff. You can hit
the end of the old axle with a Hammer (rubber mallet recommended or Puller
1026) to loosen it. keep on hitting it until it pushes back (fig.17 & 18).
Now that the axle spline end is free,
pull the steering knuckle/hub assembly out and towards the cabin of the
car. This should give you enough room to pull out the axle end towards the
front of the brake disc(fig.19 & 20).
The inner side is easy, Slide off inner
tripod joint out. If you encounter a problem Strike the areas marked (X)
with a Hammer and brass punch. Pull out (fig.21 - picture is taken from
bottom of vehicle)
Now the Axle is out (fig.22), Take note
that this is the passenger side axle.
Align the new axle into it's new home
(fig.23 & 24). Align the axle shaft end into the steering knuckle/hub and
slide into it(fig.24 & 25).
Place Nut washer on (fig.26). Screw the
nut back on (fig.27),First put in the nut retainer washer on, then Place
the nut retainer on the nut taking notice the holes on the axle shaft end,
align the opening on the nut retainer with the holes on the axle (fig.28).
Slide the cotter pin into the hole and
tap it in with a hammer or punch (fig.29).
Flare out the cotter pin ends with the
needle nose pliers as shown in (fig.30).